Is Continuous Mixing A Good Process For Your Production Operations??
Do you use a lot of ingredients?
Do you use a lot of labor?
Do you have environmental concerns?
If you answer yes to any of the above questions, then Continuous Mixing will greatly improve your process operations.
Take a look at the following table outlining some of the advantages for going Continuous. Give us a call and let’s get started on a proven process to save you money and improve the quality of your final product to your end customers. They will be surprised by the quality and you will be pleasantly surprised by the savings!!
Still using a batch mixer? Look at everything our
Continuous Processor can do and the benefits
it gives to you.
What is it?
- Mixer
- Extruder
- Crystallizer
- Compounder
- Polymerizer
& Much More!
What does it do?
- Shearing
- Reactions
- Crystallization
- Particle size changes
- Devolitization
& Much More!
How does it do it?
- RPM
- Jacket Temperature
- Addition sequencer
- Discharge gate configuration *
- Thru-put rate *
- Paddle arrangement *
VARIETY
It doesn’t matter what you are mixing!
- Composites
- Cheese
- Candy
- Pigment
- Pasta
- Animal Feed
- Battery Paste
- Soy Burgers
- Gum
& Much, Much More!
BENEFITS
- Feeders and pumps
- No batch to batch variations
- Shorter cycle time
- Lower energy consumption
- Reduced labor
- Reduced floor space
- Eases environmental concerns
- Ease of packaging
*You can’t do this with a batch mixer!
CHEMICAL APPLICATIONS
Adhesives
Artificial wood
Batteries (Lead sulfate, lead oxide, mercury, potassium hydroxide,
ni-cad, alkaline cells)
Brake linings
Catalysts
Caulking & sealing compounds
Cellulose Acetate
Ceramics
Chemical reactions/Polymerizations (Polyurethane, Polystyrene, Polyacetal)
CMC ( Carboxy Methyl Cellulose)
Composites
Countertop material
Crystalline CelluloseCrystallizations (See artificial sweetener)
Drywall compound
Encapsulants (Semiconductors, insulating material, electrical parts)
Energetics (Smokeless powder, rocket propellant, air bag propellant, PBX)
Fertilizers
Floor tile
Graphite (Electrodes, bearings)
Gypsum board
Hazardous waste drying
Inks
Ion exchange resin (Cooling & cleaning)
Magnetic coating material (Audio, video)
Magnets (Motor, automotive, home parts)
Metallic soaps
Molding compounds
Pesticides (Animal poisons)
Photographic emulsions
Pigments (Thalo & ultramarine blue, flourescents, salt grinding)
Plastic compounding (PE, PP, nylon, PVC)
Play dough
Polymerization reactions (Addition, depolymerization &condensations)
Powder injection molding (Tungsten, carbide, silicon carbide, aluminum oxide)
Powdered paint
Radioactive waste solidification/drying
Refractories (flame/fire retardant & construction material)
Resins (Conductive, epoxy, phenolic, polyester, fillers)
Rubber products (additives, reclaimed rubber)
Rubber compounding
Sealants
Silicone (Caulking and glazing compounds)
Soap (hard & soft, cleaners, detergents, biodegradable,non-phosphorus)
Toilet bowl deodorizers
Toners (Color, fax, printer)
FOOD APPLICATIONS
Artificial cheese
Artificial sweeteners (sorbitol, xyolotol, polydextrose)
Candy bars
Cereal (Rice, wheat products)
Chewing gum and bum base
Chocolate conching & conditioning (All grades)
Creams
Doughs (Cookies, biscuits, snacks, gluten, cracker, pretzel, doughnut)
Grain preconditioning
Malted milk balls
Milk powder (Fat Release)
Meat analogs
Nutrition bar (Peanut butter, sugar, corn syrup, flour, vitamins)
Pastas/Pastes
Peanut butter (Regular & low fat)
Pet foods (Moist/dry, semi-moist, bones)
Pharmaceutical products (Binders, pastes for pill formulations)
Ravioli filling
Seasonings
Snacks
Taffy